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DESCRIPTION
The **McFarlane CS085X3X108GBF Cowl Saver** is a **baffle‑seal material** intended for aircraft engine cowlings. Supplied as a **3‑inch wide roll, 108‑inch (9‑ft) long, 0.085" thick**, it can be cut as needed to produce custom straight or slightly contoured baffle seals.
Featuring **Bi‑Flex™ technology**, one side of the material is silicone, while the other is a **low‑friction Teflon‑coated rubber** — this dual‑surface construction substantially reduces friction against the cowl interior. This reduced friction helps **minimise vibration transfer, cowl skin fatigue, fastener wear, and firewall/cowl cracking**, improving longevity of the firewall‑forward structure.
The material is **fiberglass‑reinforced** to balance flexibility (for sealing) and stiffness (to prevent seal blow‑back under engine airflow).
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## Applications
- Fabrication or replacement of engine‑cowl baffle seals in general‑aviation aircraft
- Ideal for cowls requiring moderate length or straight seals where a 3‑inch roll is sufficient
- Useful during cowl maintenance, overhauls, or seal replacements to reduce vibration and structural stress
- Suitable for owners/operators seeking longer‑lasting seals and easier cowling reinstallation
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## Why CJ Aerospace?
CJ Aerospace offers trusted aviation‑approved materials and components with fast local dispatch and expert support.
- 🇦🇺 **Australian-owned & operated**
- 📦 **Locally stocked for quick dispatch across Australia**
- 🔧 **Specialist knowledge in firewall-forward materials and cowl maintenance**
- 🛠️ **Used by MROs and operators for reliable seal performance and reduced airframe vibration**
> ✉️ [Contact us sales@cjaerospace.com.au](mailto:sales@cjaerospace.com.au)
> Need installation guidance or compliance documentation? Contact CJ Aerospace for support.
FEATURES
- **Bi‑Flex™ baffle‑seal material** — silicone base with Teflon‑coated, low‑friction surface on the contact side
- **Fiberglass‑reinforced sheet** — provides a balance between flexibility to seal cowling contours and stiffness to resist seal blow‑by
- **9 ft roll (3″ × 108″)** — sufficient for many single‑engine or light twin cowls with straight seal runs
- **Reduces engine vibration transfer to cowl and firewall**, mitigating fatigue, fastener wear, and structural cracking
- **Simplifies fabrication of custom‑length seals** without need for multiple strips or pre‑formed seals
SPECIFICATIONS
Package Dimensions
| Length | 15.2 cm |
| Height | 7.6 cm |
| Width | 7.6 cm |
| Weight | 721 g |
Details
| **Specification** | **Detail** |
|------------------------|--------------------------------------------------|
| **Part Number** | CS085X3X108GBF |
| **Type** | Baffle Seal Material (Cowl Saver™, Bi‑Flex™) |
| **Size** | 3 in (width) × 108 in (length) — 9 ft roll |
| **Thickness** | 0.085 in |
| **Material / Construction** | Fiberglass‑reinforced silicone base with Teflon‑coated rubber sealing surface |
| **Intended Use** | Fabrication of engine‑cowl baffle seals |
| **Benefits** | Low friction, reduced vibration transfer, extended seal and cowl life, simplified installation |
| **Manufacturer** | McFarlane Aviation |
BROCHURES & DOCUMENTATIONS
List of Brochures
List of Documentation
VIDEO
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